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Foshan Li Dexin Machinery Manufacturing Co., Ltd.
Foshan Li Dexin Machinery Manufacturing Co., Ltd.

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Foshan Li Dexin Machinery Manufacturing Co., Ltd.

Foshan Li Dexin Machinery Manufacturing Co., Ltd.

Specializing in the production of TCT circular saw blades, TCT band saw blades, finger joint knives, flying knives, various non-standard CNC grinding machine production lines

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What is woodworking machinery?

  • Time of issue:2019-01-11 19:17

(Summary description)Woodworking machinery refers to a type of machine tool that processes wood processing semi-finished products into wood products in the wood processing technology. Furniture machinery is an important p

What is woodworking machinery?

(Summary description)Woodworking machinery refers to a type of machine tool that processes wood processing semi-finished products into wood products in the wood processing technology. Furniture machinery is an important p

  • Time of issue:2019-01-11 19:17
Woodworking machinery refers to a type of machine tool that processes wood processing semi-finished products into wood products in the wood processing technology. Furniture machinery is an important part of woodworking machinery.
 
Woodworking Machinery Classification
The object of woodworking machine processing is wood. Wood is one of the earliest raw materials discovered by human beings and has a close relationship with the living, transportation and use of human beings. Humans have accumulated rich experience in wood processing in long-term practice. Woodworking machine tools are developed through people's long-term production practice, continuous discovery, continuous exploration and continuous creation.
 
Wood furniture refers to utensils made of wooden materials.
 
According to its structure, it can be divided into two categories: frame furniture and board furniture.
 
The structure of typical frame furniture is 榫卯 structure, the material is natural solid wood board, square material, such as mahogany furniture, Ming furniture, Qing style furniture, solid wood dining table and chair.
 
Typical panel furniture refers to furniture made of wood-based panels and connected by means of connectors, round urns, etc.
 
Sorting by woodworking machine
Woodworking saws and sports cars
 
Woodworking planer
 
Woodworking boring machine, woodworking grooving machine, woodworking milling machine
 
Woodworking lathes and multi-purpose machine tools
 
Wood processing equipment
 
Furniture manufacturing machinery
 
Classified by general woodworking machinery
Log processing machinery
Machinery for the processing of logs, such as sawing, de-wooding, dehumidification, etc.
 
2. Wood board manufacturing and processing machinery
Machinery for the manufacture of solid wood panels and wood-based panels (plywood, MDF, particleboard, etc.) and for the treatment of the surface of the panels for the processing of the panels used in furniture processing, such as jigsaw machines, finger joints Machine, hot and cold press, laminating machine, etc.
 
3. Furniture manufacturing machinery
It includes the machinery needed for the manufacture of panel furniture, office furniture, solid wood furniture and other wood products. It is divided into manual, semi-automatic and fully automatic. A wide variety, involving a wide range. From sawing, forming, profiling, drilling, grooving, splicing, gluing, painting, and packaging, all can be done mechanically.
 
According to the processing function can be divided into:
Sawing: Circular saws are also called windmill saws, belt saws, single-piece longitudinal saws, multi-piece saws, push table saws, cutting saws, double-head saws, etc.
 
Rotary cutting: card rotary cutting machine, cardless rotary cutting machine, wood peeling machine, etc.
 
Lathe: ordinary lathe, profiling lathe, back lathe, CNC lathe, etc.
 
Planer: ordinary planer, inclined plane planer, automatic planer, etc.
 
Milling machine: vertical shaft milling, vertical router, hanging machine, pneumatic lifting machine, trimming machine, double-head milling, combing machine, opening machine, CNC engraving machine, etc.
 
Sanding: There are ordinary belt machine, vertical belt belt machine, shock belt belt machine, sand edge machine, sanding machine, heavy sanding machine, primer sanding machine, overhead sanding machine, special-shaped sanding machine, gas Drum sand, thousand impeller sand, sponge wheel sand, disc sander, pusher sander, etc.
 
Drilling: vertical bench drill, horizontal bench drill, vertical row drill, horizontal row drill, vertical perforated drill, single row drill, multi row drill, hinge drill, etc.
 
Pressure gluing: there are cold presses, hot presses, pneumatic assembly machines, electric assembly machines, hydraulic assembly machines, extension machines, jigsaw machines, glue applicators, etc.
 
Surface treatment: there are sticker machine, edge banding machine, heat transfer machine, vacuum laminating machine, etc.
 
Paint coating: primer sanding machine, spraying machine, electrostatic spraying machine, roller coating machine, UV dryer, curtain curtain machine, dust removal machine, belt line, paint booth, etc.
 
Wood treatment: there are wood baking machine, wood adjusting humidity machine, plate filling machine, wood moisture meter, etc.
 
Dust removal system in woodworking workshop: Dust removal system in woodworking workshop is mainly divided into single bag filter, small indoor dust removal device, large pulse dust removal system, etc.
 
Woodworking machinery development trend
With the continuous development of science and technology, new technologies, new materials and new processes are constantly emerging. With the footsteps of China's accession to the WTO, the gap between China's woodworking machinery and equipment level and foreign countries will become smaller and smaller, and foreign advanced technology and equipment will continue to flow in. For domestic woodworking machinery, challenges and opportunities coexist. The development of electronic technology, digital control technology, laser technology, microwave technology and high-pressure jet technology has brought new vitality to the automation, flexibility, intelligence and integration of furniture machinery, and the variety of machine tools has been continuously increased. improve. The development trends at home and abroad have the following points:
 
(1) High-tech intervention in woodworking machinery to promote automation and intelligence Regardless of the application of CNC machining technology in woodworking machinery or the popularization of computer technology, it is indicative that high-tech is advancing to various technical fields. Electronic technology, nanotechnology, space technology, and biotechnology are certainly being widely used in the field of woodworking machinery.
 
(2) More emulation of metal processing methods. From the history of woodworking machinery in the world, wood processing methods have the tendency to be assimilated with metal processing methods, such as the emergence of CNC routers. Can we boldly predict that in the future wood will be reshaped like a forged steel ingot. More emulation of metal processing methods.
 
(3) Taking advantage of scale to promote efficiency From the perspective of domestic development pattern, wood processing enterprises or woodworking machinery and equipment have a large-scale and large-scale trend, otherwise they will be eliminated. China's backward and simple woodworking machinery still has a large market, and many wood processing enterprises are still implementing labor-intensive business models. In the future, wood processing enterprises will inevitably take the road of industrialization, large-scale and large-scale development.
 
(4) Improve the comprehensive utilization rate of wood. As forest resources in the country and around the world are declining, the shortage of high-quality raw materials has become the main reason for restricting the development of the timber industry. Maximizing the utilization of wood is a major task for the timber industry. The development of various types of wood-based panel products to improve their quality and application range is the most effective way to efficiently use wood resources. In addition, the development of the whole tree, reduce processing losses, improve processing accuracy can increase the utilization of wood within a certain limit.
 
(5) People-oriented, green and environmental protection The government's implementation of returning farmland to forests, natural forest protection projects, forestry two major systems and six major projects are all wise to protect the environment; from July 1, 2002, full enforcement The standard of wood-based panel products is not allowed to be produced or sold without meeting environmental protection requirements. The development of the wood processing industry must follow two principles, firstly to protect the environment, to minimize natural resources, and to minimize environmental pollution; secondly, wood processing products must be harmless or harmful to the human body at the lowest level. Inside. Therefore, in the future, the woodworking machinery and wood industry products that are vital will be designed according to ergonomics and meet the requirements of environmental protection.
 
(6) Improve production efficiency and automation. There are two ways to improve production efficiency: one is to shorten the processing time, but to shorten the auxiliary time. Shortening the processing time, in addition to increasing the cutting speed and increasing the feed rate, the main measure is the concentration of the process. Because of the tool, vibration and noise, the cutting speed and feed rate cannot be increased without limit, because more Knife-through combined machine tools and multi-process centralized machining centers have become the main development direction. Such as the combination of sawing, milling, drilling, opening, sanding and other functions of the double-end milling machine; a variety of processing technology combined edge banding machine; a number of CNC machining centers that focus on a variety of cutting operations. Shortening the auxiliary working time is mainly to reduce the non-machining time, use the machining center with the tool magazine, or automatically exchange the work table between the CNC pipe and the flexible processing unit to minimize the auxiliary working time.
 
Woodworking machinery features
High speed cutting.
 
Some parts are manufactured with relatively low precision.
 
Woodworking machines have higher noise levels.
 
Woodworking machines generally do not require a cooling device and require a dust removal device.
 
The woodworking machine tool adopts many automatic feeding modes, and the numerical control station processing method is less.
 
Woodworking machinery product parameters
Surface planer, maximum working width 520mm, working table length 2960mm, feeding table length 1780mm, fence size 500X175mm, tool speed 5000rpm, motor power 4KW, 5.5 HP, 50HZ, 4 tools, cutter baffle 120mm, fence inclination 45 degrees, equipped with protection device, the feeding table is hydraulically driven, connected, equipped with eccentric chuck, manual operation.
 
Thickness planer, working width 520mm, maximum (small) height 300mm (3mm), table length 250 mm, 4 tools, feed speed 6–20 m/min, main engine 7.5 HP/5.5 KW, with dust removal Device, 2 plastic film discharge rolls.
 
Circular saw, tilting blade, fixed table size 1150 x 630 mm, scooter frame size 1500 x 350 mm, scooter frame saw 2000 mm, tool table tilt 90 - 45 degrees. Blade diameter: standard tool 350 mm, maximum tool 400 mm, scribing tool 120 mm, the saw shaft diameter: surgeon 30 mm, the scoring blade 20 mm, the maximum depth of cut: 90 110 mm, and 45 of 75 mm, the saw shaft speed: surgeon 3200/4500/6000 rpm, scoring blade 9800 rpm, motor power 4 KW 5,5 HP 50 HZ, secondary engine power 0.75 KW 1 HP 50 HZ, Complete with :, console with aluminum, hardened stainless steel guide path, the eccentric chuck, blade Safety device, manual start, TCT blade, diameter 350 x Z 54 x 3, 6 mm,
 
Woodworking milling: Console Size 720 x 730 mm,, working length 180 mm, travel distance 260 mm, operating speed of 3000 / 4500/6000/7000/10000 rpm, motor power 2.9 KW, 4 HP 50 HZ, configuration: Adjustable Guardrail (maximum diameter 250mm), front and rear cover, mechanical brakes for foot control, working height display, star triangle start switch, eccentric clamp, movable guardrail -45 + 45 degrees, milling machine shaft 30 mm.
 
Band saw, saw wheel diameter 800 mm, maximum cutting height 400 mm, maximum cutting width 785 mm, operating table height 960 mm from the ground, saw blade width 40 x 7/10 mm, console size 1180 x 800 mm, maximum sawing The length is 5630 mm, the motor height is 4 – 5.5 HP, the wheel speed is 660 RPM, and there is a dust removal device.
 
Rocker/swing saw: motor power 5 HP, motor speed 3000 U/min, Diameter motor spindle 25 mm, flange hole diameter 30 mm, safety cover diameter 400 mm, maximum cutting width 90° 900 mm, 45 degrees 635 mm, maximum cutting height 90° 125 mm, 45° 85 mm, maximum tear width 90° 1080 mm, table height 790 mm, dust removal unit, lathe, hole spacing 1600 mm, hole height 250 mm, motor Power 2.2 – 3 HP, speed 650/900/1100/1300/1500/1800/2200/3000, size 2460 x 440 mm, configuration: face plate, headstock and necessary accessories.
 
Belt grinding machine, table length 1500/2000 mm, width 600 mm, vertical mill distance 600 mm, from the ground level of 500 mm, a length of the tool 3900/4900 mm, the width of the tool 100/120 mm, motor power 2 HP, sheave diameter 150 mm .
 
Woodworking machinery energy-saving renovation
When the woodworking machine starts, the current of the motor will be 5-6 times higher than the rated value, which will not only affect the service life of the motor but also consume more power. The system will leave a certain margin on the motor selection during design. The speed of the motor is fixed, but in actual use, sometimes it is necessary to run at a lower or higher speed, so it is very necessary to carry out frequency conversion. The frequency converter can realize the soft start of the motor, achieve the purpose of energy saving and speed regulation by changing the input voltage frequency of the equipment, and can provide protection functions such as overcurrent, overvoltage and overload to the equipment.
 
Woodworking machinery safe operation
Woodworking machinery operators must be proficient in the construction, performance, operation and maintenance methods of various machines, and be used by special personnel and personnel.
 
When operating woodworking machinery, wear overalls and tie the cuffs. The lesbians must wear a work cap and put the tweezers into the cap; do not wear gloves, scarves, etc.
 
The machine must be tested before starting work, and the parts can be started before they can work.
 
Protective covers and guard plates shall be provided for shafts, chains, pulleys, belts and other operating parts on woodworking machinery.
 
If there is abnormality or other failure during mechanical operation, the power should be cut off immediately and the vehicle should be shut down for maintenance.
 
When replacing the planer and saw blade, the total power must be cut off.
 
Check the machine lubrication system before working every day. Is it good?
 
Woodworking machinery failure analysis
(1) Alarm failure
Overtravel alarm, indicating that the machine has reached the limit during operation, please check the following steps:
 
Whether the designed graphic size exceeds the processing range.
 
Check if the motor shaft and screw connection line are loose. If not, tighten the screws.
 
Is the machine and computer properly grounded?
 
Whether the current coordinate value exceeds the software limit value range.
 
(2) Overtravel alarm and release
When overtraveling, all motion axes are automatically set in the jog state. As long as the manual direction key is pressed, the connection motion state is restored whenever the machine leaves the limit position (ie, it is out of the overtravel switch).
 
Pay attention to the direction of movement when moving the table, and you must stay away from the limit position.
 
Soft limit alarm needs to clear XYZ in the coordinate setting
 
(3) Non-alarm failure
Repeated machining accuracy is not enough, check according to the second item of the first article.
 
The computer is running, the machine does not move, check if the connection between the computer control card and the electrical box is loose. If it is, tighten it and tighten the fixing screw.
 
The machine can't find the signal when it returns to the machine origin. Check it according to the second check. The proximity switch at the mechanical origin is out of order.
 
(four) output failure
Do not output, please check if the computer and control box are connected.
 
Open the settings in the settings of the engraving manager is full, delete files not used in the manager.
 
Check if the signal cable is loose, check carefully whether each line is connected.
 
(5) Engraving failure
Whether the screws in each part are loose.
 
Check that the path you are working on is correct.
 
Whether the file is too large, the computer handles the error.
 
Increase or decrease the spindle speed to suit different materials (generally 8000-24000)
 
Loosen the knife chuck, clamp the knife in one direction, and put the knife in the right direction to avoid the engraving object being unclean.
 
Check if the tool is damaged, replace it with a new one and re-engraving.
 
Woodworking machinery workplace
Processes that use toxic, irritating, and flammable materials should be placed in a separate plant or placed in a specially separated section of the plant and equipped with personal protection
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